Viscous Liquid / Sauce Filling and Seaming Monoblock

Description

This machine features a piston-type rotary filling system, specifically designed for high-viscosity and high-concentration products such as jam, tomato sauce, chili sauce, meat sauce, and condensed milk. It is capable of processing materials that may contain pulp or solid particles and is suitable for use with aluminum and tinplate cans.

The system is available in various configurations, with filling head options of 12, 18, 24, 36, or 48, and seaming head options of 4, 6, or 8. Depending on the setup, the production capacity ranges from 80 to 600 cans per minute, making it ideal for both medium and high-output production lines.

Features

1. Piston Filling with Rotary Structure:
The filling machine operates based on a piston filling principle, combined with a rotary transmission system for precise and efficient material handling.
2. Dual-Axis Seaming Mechanism:
The seamer is designed with a dual-axis structure, allowing independent adjustment and control of the feed amounts for the first and second-stage seaming rollers, ensuring optimal sealing performance.
3. Heavy-Duty Central Spindle Bearing:
The central spindle is equipped with a robust heavy-duty bearing. Critical load-bearing points utilize imported bearings to improve durability and operational stability.
4. Precision-Ground Gears:
The gears in the seaming head and other essential components are precision-ground, contributing to longer equipment lifespan and reduced operational noise.
5. High-Quality Components:
Equipped with reliable, industry-leading components such as Siemens PLC, touchscreen interface, Delta inverter, Airtac solenoid valve, and Omron proximity switch.
6. User-Friendly Operation:
The system offers easy production speed adjustments via the touchscreen interface and features an automatic alarm system for PLC faults, ensuring safe and efficient operation.

Product Specification:

Model	DGJ1204A	DGJ1804A	DGJ2406A	DGJ3608A	DGJ0903
Seaming Stations	4	4	6	8	3
Filling Stations	12	18	24	36	9
Cans Per Hour	3000 - 9000	4800 - 13800	4800 - 24000	5000 - 30000	3000 - 5400
Cans Per Minute	50 - 150	80 - 230	100 - 300	170 - 500	50 - 90
Can Diameter	Φ52.5-99mm	Φ52.5-99mm	Φ52.5-84mm	Φ52.5-73mm	Φ153mm
Can Height	39 - 133mm	39 - 133mm	39 - 133mm	39 - 133mm	100 - 265mm
Filling Capacity	70 - 850g	70 - 850g	70 - 850g	70 - 450g	2200 - 4500g
Power	6.5kW	7kW	10.5kW(1.5+1.5)	15kW	5.5kW
Weight	4000kg	5000kg	5800kg	7000kg	4800kg
Dimension	2830×1570×2600mm	3200×1900×2600mm	3040×2040×2600mm	3440×2240×2400mm	2600×1700×1900mm

Optional Upgrades

1. Steam Jet System for Seamer:
An optional steam injection system can be integrated into the can seamer to enhance the vacuum level inside the can, thereby extending product shelf life.
2. Stainless Steel Construction:
Optional construction includes a SUS304 stainless steel frame and seamer head, as well as SUS316L stainless steel material tanks and filling valves, providing superior corrosion resistance and sanitation performance.
3. Motorized Can Height Adjustment:
A motorized mechanism allows for convenient and precise adjustment of can height, ensuring compatibility with various container sizes and improving production flexibility.