Carbonated Beverage and Beer Can Filling & Seaming Monoblock

Description

This machine is designed for filling beer and other carbonated beverages into aluminum or tinplate cans, followed by seaming. The system is divided into two main stations: filling and seaming. It adopts an isobaric filling method, with precise liquid level control based on the constant-level filling principle, ensuring filling accuracy and product consistency.

To minimize CO₂ loss and maintain beverage quality, the filling process is typically performed at a low temperature of 4°C.

This series is available with filling head configurations of 12, 24, 36, 48, and 60, and seaming head options of 4, 6, or 8, supporting production speeds ranging from 80 to 500 cans per minute, making it suitable for medium to high-capacity production lines.

Features

1. Double Exhaust Structure in the Filling Machine
The filling system incorporates a double exhaust mechanism to effectively reduce oxygen content inside the can, helping to extend the product’s shelf life.
2. Dual-Axis Seaming Structure
The seamer features a dual-axis design that enables independent adjustment and control of the feed amounts for the first and second-stage rollers, ensuring precise and stable seaming performance.
3. Heavy-Duty Central Spindle Bearing
The central spindle is equipped with a robust heavy-duty bearing, with critical high-load points utilizing imported bearings for enhanced durability and long-term stability.
4. Precision-Ground Gears
The gears of the seaming head and other essential components undergo precision grinding, which extends the machine’s service life and reduces operational noise.
5. High-Quality Components
Built with premium components including a Siemens PLC, touchscreen interface, Delta inverter, Airtac solenoid valve, and Omron proximity switch, ensuring high reliability and performance.
6. User-Friendly Operation
Production speed can be easily adjusted via the touchscreen, and the system includes automatic alarms for PLC faults, enabling safe and efficient operation.

Product Specification:

Model	DGD0601（Linear）	DGD1201	DGD1204	DGD2404	DGD2404A	DGD2404B	DGD3606A	DGD3606B	DGD4808A	DGD4808B
Seaming Stations	1	1	4	4	4	4	6	6	8	8
Filling Stations	6	12	12	24	24	24	36	36	48	48
Cans Per Hour	900 - 1800	1500 - 2700	3000 - 6000	6000 - 12000	6000 - 12000	6000 - 15000	6000 - 18000	6000 - 18000	12000 - 24000	12000 - 24000
Cans Per Minute	15 - 30	25 - 45	50 - 100	100 - 200	100 - 200	100 - 200	100- 300	100- 300	200 - 400	200 - 400
Can Diameter	Φ52.5-65.5mm	Φ52.5-65.3mm	Φ52.5-65.3mm	Φ52.5-65.3mm	Φ52.5-65.3mm	Φ52.5-65.3mm	Φ52.5-65.3mm	Φ52.5-65.3mm	Φ52.5-65.5mm	Φ52.5-65.5mm
Can Height	150-180mm	122 - 160mm	122 - 160mm	122 - 160mm	122 - 160mm	122 - 160mm	122 - 160mm	122 - 160mm	122 - 160mm	122 - 160mm
Power	2.2kW	4.0kW	5.5kW	7.5kW	7.5kW	7.5kW	7.5kW	7.5kW	11kW	11kW
Weight	1900kg	4000kg	4300kg	6000kg	6000kg	6000kg	6900kg	6900kg	8300kg	8300kg
Dimension	2300×1200×2300mm	3300×1670×2100mm	2700×1700×2100mm	3360×2150×2100mm	3360×2150×2100mm	3360×2150×2100mm	3300×2350×2100mm	3300×2350×2100mm	3800×2450×2100mm	3800×2450×2100mm
A--Beer Filling Valve， B-Carbonated Beverage Filling Valve

Optional Upgrades

1. Steam Jet System for Seamer
An optional steam injection system can be integrated into the can seamer to enhance the vacuum level inside the can, thereby extending product shelf life.
2. Fully Automatic CIP for Filling Valves
The filling system supports fully automatic Clean-in-Place (CIP) functionality, enabling thorough internal cleaning of the filling valves without requiring disassembly—improving hygiene and reducing downtime.
3. Stainless Steel Construction
Optional construction includes a SUS304 stainless steel frame and seamer head, as well as SUS316L stainless steel material tanks and filling valves, providing superior corrosion resistance and sanitation performance.
4. Motorized Can Height Adjustment
A motorized mechanism allows for convenient and precise adjustment of can height, ensuring compatibility with various container sizes and improving production flexibility.