Description

Carbonated & Beer Can Filler‑Seamer Monoblock 5000 - 36000cph

This machine is designed for filling beer and other carbonated beverages into aluminum or tinplate cans, followed by seaming. The system is divided into two main stations: filling and seaming. It adopts an isobaric filling method, with precise liquid level control based on the constant-level filling principle, ensuring filling accuracy and product consistency.

To minimize CO₂ loss and maintain beverage quality, the filling process is typically performed at a low temperature of 4°C.

This series is available with filling head configurations of 12, 24, 36, 48, and 60, and seaming head options of 4, 6, or 8, supporting production speeds ranging from 80 to 500 cans per minute, making it suitable for medium to high-capacity production lines.

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Features

    • Standard Taiwan-Made Titanium-Coated Seaming Rolls
      Standard configuration includes Taiwan-made titanium-coated seaming rolls; corrosion-resistant, with a typical service life of approximately 5 million cans per roll.
    • Precision Dual-Axis Seaming System
      Dual-axis structure enables independent adjustment of 1st and 2nd operation rollers, ensuring precise, stable, and consistent seam quality.
    • Heavy-Duty Central Spindle Assembly
      Central spindle equipped with heavy-duty bearings; critical load points use high-quality imported bearings for long service life and reliable high-speed operation.
    • Precision-Ground Gear Transmission
      Seaming head and key drive components use precision-ground gears for enhanced durability, reduced noise, and smooth operation.
    • Industrial-Grade Electrical Components
      Siemens PLC with touchscreen HMI, Delta inverter, Airtac solenoid valves, and Omron sensors ensure stable control and long-term reliability.
    • User-Friendly Control & Safety System
      Fully adjustable speed via touchscreen; integrated PLC alarm and fault indication for safe and efficient operation.
    • Clean & Sanitary Design
      Hygienic machine layout with smooth surfaces, suitable for beverage applications.
    • Foam & Chemical Cleaning Compatible
      Designed to support foam and chemical cleaning processes.
    • Steam Injection for Seaming Process
      Integrated steam injection system at the seaming station to improve air displacement, reduce dissolved oxygen, and enhance product shelf life.
    • Transparent Safety Guarding
      Full safety enclosure with organic glass (plexiglass) panels for visibility and operator protection.
    • Liquid Nitrogen Dosing Ready
      Compatible with liquid nitrogen dosing systems (supplied by third-party vendors).
    • Basic Tool Kit Included
      Standard maintenance and adjustment tools provided with the machine.
    • 1-Year Warranty
      One-year warranty covering main machine components.

Product Specification:

ModelDGD1201DGD1204DGD2404DGD2404ADGD2404BDGD3606ADGD3606BDGD4808ADGD4808B
Seaming Stations144446688
Filling Stations121224242436364848
Cans Per Hour2700600012000120001500018000180002400024000
Cans Per Minute45100200200200300300400400
Can DiameterΦ52.5-65.3mmΦ52.5-65.3mmΦ52.5-65.3mmΦ52.5-65.3mmΦ52.5-65.3mmΦ52.5-65.3mmΦ52.5-65.3mmΦ52.5-65.5mmΦ52.5-65.5mm
Can Height122 - 160mm122 - 160mm122 - 160mm122 - 160mm122 - 160mm122 - 160mm122 - 160mm122 - 160mm122 - 160mm
Power4.0kW5.5kW7.5kW7.5kW7.5kW7.5kW7.5kW11kW11kW
Weight4000kg4300kg6000kg6000kg6000kg6900kg6900kg8300kg8300kg
Dimension3300×1670×2100mm2700×1700×2100mm3360×2150×2100mm3360×2150×2100mm3360×2150×2100mm3300×2350×2100mm3300×2350×2100mm3800×2450×2100mm3800×2450×2100mm
A--Beer Filling Valve, B-Carbonated Beverage Filling Valve

Optional Upgrades

1. Steam Jet System for Seamer
An optional steam injection system can be integrated into the can seamer to enhance the vacuum level inside the can, thereby extending product shelf life.
2. Fully Automatic CIP for Filling Valves
The filling system supports fully automatic Clean-in-Place (CIP) functionality, enabling thorough internal cleaning of the filling valves without requiring disassembly—improving hygiene and reducing downtime.
3. Stainless Steel Construction
Optional construction includes a SUS304 stainless steel frame and seamer head, as well as SUS316L stainless steel material tanks and filling valves, providing superior corrosion resistance and sanitation performance.
4. Motorized Can Height Adjustment
A motorized mechanism allows for convenient and precise adjustment of can height, ensuring compatibility with various container sizes and improving production flexibility.